A numerically controlled carbon fiber hot-pressing tank with a diameter of 2 to 2.5 meters and a length of 4 to 6 meters
Core Advantages
Product Details
2-2.5m Diameter Medium-Sized Carbon Fiber Autoclave | Optimal Solution for Mass Production
Specifically designed for mass forming of composite materials in automotive components, sports equipment, and UAVs, it provides 4-6 meters of effective curing space, balancing production capacity and cost. Compliant with ASME/CE safety standards, supports ISO 9001 certification, ensuring worry-free worldwide delivery.
I. Product Positioning: Golden-Size for Medium-Sized Components Mass Production
Core Specifications
Diameter Range: 2000-2500mm
Effective Length: 4000-6000mm
Application Scenarios: Single-batch processing of 10-30 medium-sized composite components (e.g., automotive carbon fiber chassis, UAV fuselages, golf club molds), with daily production capacity increased by 40%.
II. Core Advantages: Precisely Matching Production Needs of Medium-Sized Components
1.Golden-Size Cost-Effectiveness
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Comparison Factor
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Small Equipment (1.2-1.5m)
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Medium Equipment (2-2.5m)
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Large Equipment (3m+)
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Batch Capacity
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5-10 parts
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10-30 parts
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50+ parts
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Investment Cost
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Low
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Medium (Best Cost-Performance)
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High
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Energy Efficiency
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Moderate
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High (20% Lower Unit Energy Cost)
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Moderate
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Suitable Part Size
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≤1m
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1-2m Complex Structures
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≥2m Large Parts
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2. Process Precision Assurance
Temperature-Pressure Uniformity:
Temperature Control: ±1.5℃ (180-250℃ working range)
Pressure Stability: ±1% FS (1.2MPa rated pressure)
Vacuum System:
Standard 5m³/h rotary vane vacuum pump, vacuum degree ≤50Pa, meeting deep degassing requirements for prepregs
Intelligent Control:
Siemens PLC + 10-inch touchscreen, supports storage of 100 process recipes, compatible with MES system data docking
3. Modular Design for Flexible Adaptation
Loading/Unloading System:
Optional rail-type trolley (5-ton load-bearing), supports forklift/AGV automatic loading/unloading
Thermal Insulation Structure:
150mm ceramic fiber + aluminum foil reflective layer, tank surface temperature rise ≤5℃, energy consumption 15% lower than similar products
Safety Configurations:
Triple Interlock: Mechanical interlock + pressure sensor interlock + temperature over-limit protection
CE-PED certified / ASME U stamp, passed 1.5× hydraulic pressure burst test
III. Application Industries of Components | Covering Six High-Growth Sectors
Core Components Industry Adaptation Table
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Component Module
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Automotive
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Sports Equipment
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UAV/Aerospace
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Rail Transit
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New Energy
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Industrial Equipment
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Heating System
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Carbon fiber chassis curing
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Bicycle frames/snowboard molding
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UAV fuselage skins
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High-speed rail brake pads
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Energy storage battery covers
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Industrial robot arms
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Sealing Components
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Automotive panel molds
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Golf club heads
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Avionics enclosures
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Light rail composite floors
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Wind turbine blade fairings
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Hydraulic component testing
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Control System
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Autopilot sensor brackets
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Tennis/ badminton racket molds
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Satellite antenna reflectors
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Metro interior parts
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Hydrogen fuel cell bipolar plates
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Precision instrument components
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Vacuum Module
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Carbon fiber brake pads
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Ski boot supports
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Model aircraft composites
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High-speed rail noise insulation
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PV panel laminators
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Electronic component packaging
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Emphasizes of our industry solutions.
Automotive Lightweighting:
Compatible with components such as Tesla Model Y rear floor panels and NIO ES6 battery trays, supports RTM (Resin Transfer Molding) process, with porosity of finished products < 1.5%
High-End Sports Equipment:
Decathlon cooperation case: Single curing cycle produces 20 carbon fiber ski boards, bending strength increased by 25%, production cycle shortened by 30%
UAV Mass Production:
Designated equipment for DJI suppliers: 6-meter model can simultaneously process 8 fuselages of M300 UAVs, supports high-temperature curing (220°C) of carbon fiber-epoxy prepreg
IV. Technical Parameters | Configuration of 2-2.5m Diameter Standard Model
Basic Parameters Table
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Item
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Unit
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RTA-2000 (2m Diameter)
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RTA-2500 (2.5m Diameter)
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Customization Range
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Inner Diameter
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mm
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2000
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2500
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2000-2500 (±50mm)
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Effective Length
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mm
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4000/5000/6000
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4000/5000/6000
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4000-6000 (±100mm)
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Working Temperature
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℃
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≤220
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≤250
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150-300 (optional)
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Working Pressure
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MPa
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1.0
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1.2
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0.8-2.0 (customizable)
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Temperature Uniformity
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℃
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±1.5
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±1.5
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±1.0 (high-end version)
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Heating Rate
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℃/min
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8
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10
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5-15 (adjustable)
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Installed Power
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kW
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90
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120
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80-150 (length-dependent)
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Equipment Weight
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T
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12
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15
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10-18 (configuration-dependent)
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Dimensions (L×W×H)
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mm
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7500×2800×3200
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8500×3300×3600
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Adjusted by actual length
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Optional Upgrade Options
High-Temperature Configuration:
Add molybdenum alloy heating elements to support continuous operation at 300°C (for special resins like PEEK)
The machine has a built-in water cooling system that circulates water to cool things down quickly. It can cool at about 15°C per minute, which is faster than the standard model’s 8°C per minute.
Automation:
Integrated visual inspection system for real-time monitoring of resin flow status during the curing process
V. Why Choose a Medium-Sized Autoclave?
Target Customer Adaptation Guide
✅ Medium-sized manufacturing enterprises with an annual production capacity of 5,000-30,000 pieces (avoid frequent production changeovers with small equipment / excess capacity with large equipment)
✅ Production of complex structural components with dimensions of 1-1.8 meters (such as automotive B-pillar reinforcements, folding wings for UAVs)
✅ Cost-effective choice with a budget of 8-15 million RMB (large equipment requires an investment of ≥20 million RMB, while small equipment has insufficient efficiency)
VI. Customization Service Process
Requirement Communication:
Obtain the Medium-Sized Autoclave Selection Guide within 24 hours, including CAD layout diagrams and energy consumption analysis
Process Validation:
Sample with customer materials on laboratory-grade equipment and provide mechanical property test reports (tensile strength / bending modulus)
Delivery Guarantee:
48-hour continuous trial operation test before factory shipment
Provide bilingual (Chinese-English) operation manuals + remote debugging support
2-year warranty for key components (vacuum pumps / heating tubes)
